Auto-Valve Manufacturing Capabilities
 
     
             

Auto-Valve’s State of the art in-house CNC machining capabilities and engineering test facilities are designed to meet the requirements of today’s complex aerospace components.

 

AVI’s Capabilities are outlined here:

 

Manufacturing

• Direct Sales

• Estimating/Quoting/ROM Pricing

• SAR Packages

• Program Management

• Project Management

• External Resource Management
      Manufacturing
      Special Processes
      Testing
• Machined Component Manufacturing
• Sheet Metal Fabrication
• Welding
• Mechanical Assembly
• Product Testing
• Quality Inspection
• Part Marking
• Packaging
• Logistics
• Risk Assessment
• Design
      Part
      Fixture
      Tooling
• FMEA Analysis
• CNC Programming
• Solid Modeling
• Rapid Proto Typing
• Reverse Engineering
• Process Improvements
• Value Engineering
• Six Sigma / Lean Manufacturing

   Practices & Analysis
• Auto-Valve Proprietary Products
• 1 Shift operation
      3 Shift operational capability
• Lathe Turning
      Size Range: 14” Diameter x 36” Long
      2 thru 4 Axis
      Sub-spindle
      3 axis contouring
      Swiss Turn
2 thru 5 axis Milling
   Size Range: 24” x 24” x 24”
• Tolerances up to +/-.0002”
• De-burring & Part Cleaning
• Laser and Impression Part Marking
• Mechanical Assembly
• Product Testing
• Materials:
      Bar Stock
      Castings & Forgings
      Stainless, Steel, Aluminum, Titanium,

      Brass, Bronze, Plastics, Nylons, Copper,

      Beryllium, etc.

 

Design Engineering

• Computerized 3D Modeling of
   all Designs – SolidWorks

• CFD – Flow simulation and analysis

   to verify design characteristics

   before prototyping

• FEA – Finite Element Analysis
   to evaluate structural performance

• Fully compliant with design requirements
   of AS9100

• Qualification Testing – Procedures
   and Test Reports

• Reverse Engineering Capability

• Our staff of degreed engineers offers
   extensive experience in mechanical
   design and fluids engineering

 

Qualification Test Capability

• Flow testing

      Hydraulic Fluid

      Stoddard Solvent (Fuel)

      Air

• Pressure testing

      Cracking

      Burst

      Proof

• Temperature, Humidity & Altitude

      Range; -73 °C to +200 °C

      0-100% RH

      0-100,000ft

• Outside Sourcing for other tests

      Vibration

      Shock

      Salt Fog

      Lightning

      RF/EMI

 

Manufacturing Engineering

• Computer Aided Manufacturing CAM
      – ESPRIT

• CNC Programming

• Process Engineering

• Tool Design

• Work Instructions

• Gauging / Inspection

• Final Assembly Procedures

• Our staff of degreed engineers offers
   extensive experience in manufacturing
   processes and techniques

             
Auto-Valve, Inc.